Technical transformation scheme of n-hexane extraction organic matter reactor
PROBLEM:
Recently, a customer inquired about using n-hexane to extract DCM polymer from DCM aqueous solution. Previously, the customer used a ceramic reactor, mainly for chemical composition extraction, with a processing capacity of 6 tons per day. However, a series of problems have arisen and they want to make technical improvements. The specific issues are as follows:
1. The operation process of the reactor is relatively complex, requiring multiple extractions
2. During the reactor extraction process, the extraction efficiency is low and the entrainment is relatively large
3. Equipment materials are prone to corrosion, increasing maintenance costs
According to the current situation, the customer made a request, hoping to use a centrifugal extractor to operate without metal equipment, hoping to completely extract the chemical components.
SOLUTION:
Based on the specific requirements of the customer, our company suggests that the customer bring the feed liquid over and use the CWL50-M experimental liquid liquid centrifugal extractor developed and produced by our company for experimental operation. The experiment shows that the extraction effect of chemical components using centrifugal extraction machines is very significant, and the extraction rate also meets the customer's requirements. Therefore, the customer chose to have our company develop an industrial liquid liquid centrifugal extraction machine selection plan for them, and officially carried out a technical transformation of the reaction kettle, Through technological transformation, the industrial centrifugal extraction machine is currently operating stably in customer workshops.
Result and Why:
The reason why the customer is willing to undergo a technical transformation of the reactor and choose a liquid liquid centrifugal extractor is because the centrifugal extractor has the advantage of being irreplaceable:
1. The liquid liquid centrifugal extractor relies on centrifugal force for mixing and separation, so the mixing and separation time of the material and liquid is short and the extraction efficiency is high
2. The liquid liquid centrifugal extractor adopts an upper hanging structure, which saves maintenance costs and has a larger processing capacity, making it more energy-efficient
3. The equipment material can be perfluorinated polymer material, which is resistant to strong acid corrosion
Our company has always adhered to the concept of being responsible for customers. Before specifying industrial equipment solutions for customers, we will conduct experiments for them. After the experimental data meets the standards, we will carry out detailed industrial operation plans to comprehensively solve technical problems for customers. For more information, please contact Zhengzhou TIEI Extraction, and we will provide technical support for you!